BIG-Mix-Globe - Dosiertechnik im XL-Format

BIG-Mix-Globe loading system

Easy and fast loading, shipping and commissioning - worldwide!


The BIG-Mix-Globe is integrated in a standard 40-foot container. This ensures a simple, fast and cost-effective shipping worldwide.

The wetted area of this high quality solid matter dosing unit is completely made of stainless steel.

The storage and dosing of difficult, long-fibrous substrates such as Grass silage, horses and farmyard manure or straw and hay plays an important role in many biogas plants. The BIG-Mix Globe solid dosing unit is characterized by a large storage volume with a subsequent, prooven mixing and dosing technology with a vertical mixing screw. It is highly versatile for the most difficult substrates and characterized by its low energy consumption. Our BIG-Mix Globe make sure you get a durable system with proven technology and individual adaptation possibilities.

BIG-Mix-Globe
BIG-Mix-Globe

The BIG-Mix Globe stands out due to the low amount of energy required for large feed volumes of difficult substrates. The distinctive feature consists of stainless steel push strips individually driven by hydraulic cylinders. These push strips transport the substrate into a connected mixing and dosing area. The material is processed and then transferred to subsequent conveyor screws by a vertical mixing screw. This push floor system allows for the easy processing of difficult substrate material, such as 100% grass silage, solid manure, green waste etc. Volume capacities of 60 and 70m³ are available.

View of the stainless steel pushstrips
View of the stainless steel pushstrips

The push strips are driven by an electric hydraulic power unit, which is standardequipped with thermal monitoring and a low oil switch. The BIG-Mix comes equipped as standard with a PLC for controlling the push strips and the mixing and dosing area.

 Drive of the stainless steel pushstrips
Drive of the stainless steel pushstrips

The hydraulic power unit, the hydraulic cylinders and the control cabinet is installed, weather resistant, in the interior of the container behind the doors. The drive of the push strips is effected by an electric hydraulic power unit which is equipped with a thermal monitoring and an oil level switch. The BIG-Mix Globe is equipped as standard with a PLC control unit for the control of the mixing units and the mixing and dosing area.

Filling level monitoring by an ultrasonic sensor
Filling level monitoring by an ultrasonic sensor

The fill level in the processing and dosing area is monitored, as a standard, by a high-quality ultrasonic sensor. The push strips only feed material into the dosing area again when an adjustable filling level is reached there. This control significantly reduces the running times of the hydraulic unit and the current consumption of the mixing motors.

Vertical mixer all stainless steel
Vertical mixer all stainless steel

For preparation of the stored substrates, vertical mixing screws made of stainless steel are used as standard. The mixing screw can be fitted with stainless steel cutting blades to process the substrate more efficient. The processed substrate is given to a conveyor screw and thereby to the succeeding feeding thechnology.

For each of these challenges, we have exactly the right answer. With our customized and proven solid dosing units, we have the right solution fo each user.

Equipment variations and accessories

Weighing system
Weighing system

For an accurate control of the loading capacity we focus on shearing force or pressure sensors. Different display units, optionally coupled with a well-readable, alphanumeric display with double-row LEDs, provide high usability and a simple programming of the optimal dosage quantities. For the further processing of the data both analog signal outputs as well as Profibus interfaces can be be provided.

The strengths of our BIG-Mix at a glance:

  • integrated in a standard 40-foot container for easy and fast shipping
  • effective feedrate with low own power consumption
  • 60 & 70m³ storing volume
  • 100% grass silages, solid manure like horse-, cattle- and turkey manuere, wood chips,  green waste and other waste products
  • processing and dosing area
  • hydraulically driven stainless steel push strip system
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Contact


Konrad Pumpe GmbH

Schörmelweg 24
48324 Sendenhorst

Tel: +49 (0) 25 26 / 93 29 -0
Fax: +49 (0) 25 26 / 93 29 - 25

Email: info@pumpegmbh.de
© Konrad Pumpe GmbH 2014