Brand

Biomixer

BIOMIXER in stainless steel

BIOMIXER with liquide feeding system

The strengt of our Biomixers at a glance:

  • 12 up to 80m³ storing volume
  • processes 100% grass silages and solid manure
  • low own power consumption
  • processing and dosing area
  • made of stainless steel
  • sturdy and reliable construction

BIOMIXER

Optimal solutions for all requirements.


We offer complete dosing systems for biogas plants from one source.

 

Solid substrates such as whole plant silage, grass silage, solid manure and poultry droppings are stockpiled, processed and fed into in the fermenter in solid form below the liquid level.

 

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BIOMIXER type 60/3M

A biomixer combined with our biomass screws allows for the uniform feed of a biogas plant. The substructure is standardly manufactured of stainless steel. Optionally, the top element, the mixing screw and its knives can likewise be delivered in stainless steel. Low wear is thereby guaranteed: rustproof, low-maintenance and durable.

 

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Vertical mixing screw made of stainless steel

The biomixer has dosing and mixing screws equipped with blades. The screw feeder prepares the material until the screw conveyor technology can process them. The clearing bar with plastic slider bearings rotates to prevent bridge formation above the screw outfeed. The screw speed is 8-12 rpm. A conditional mixing process in the lower sector of the biomixer is possible at this speed. Differently sized mixing screws can be selected depending on the substrate.

 

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Geared motor with subsequent planetary angle gear

The drive operates with robust geared motors with subsequent cardan shaft and planetary mitre gear. A shear pin clutch is integrated in the powertrain as safeguard. The speed can be increased with a frequency converter for a stronger mixing process. The consistency of the added material has a decisive influence on the duration of the mixing process. An optimal operation is guaranteed for chopped regenerative raw materials.


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BIOMIXER with front-end drainage opening

The screw feeders within the doser transfer the substrate to the feeding screw attached below the doser. A constant delivery rate is ensured. Material can also be withdrawn via a front-end drainage opening with shut off valve. The slide valve can be operated both mechanically as well as hydraulically.

 

 

 

 

 

 


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Weighing system

A weighing device with control technology guarantees flow control. You can select between diverse display and computer controls. Communications between the weighing device and control with external controls is standardly provided. The facilities can be delivered plug-in ready with a complete electrical control. Only the main feed line must still be connected on site. A rapid plant installation is thus guaranteed.

 


We transport biomass to the fermenter along many various paths. We have screws with delivery rate up to 23 m3 / h in the program, but can also offer solutions for every individual requirement.


On demand, our dosers can also be combined with other input systems

Model variations at a glance

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BIOMIXER type 16/1M

The base unit consists of a 12m³ stainless steel tank. Depending on the upper construction , the unit can be extended to 20m². All wetted parts are made of stainless steel. Upon request the upper construction is also available in stainless steel. Each plant can be supplied with weighing device and fully electric drive. Thus, we keep a customized solution for every agricultural- and energy farmer.

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BIOMIXER type 30/2M

The base unit consists of a 30m³ stainless steel tank. Depending on the upper construction , the unit can be extended to 50m². All wetted parts are made of stainless steel. Upon request the upper construction is also available in stainless steel. Each plant can be supplied with weighing device and fully electric drive. Thus, we keep a customized solution for every agricultural- and energy farmer.

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BIOMIXER type 60/3M

The base unit consists of a 60m³ stainless steel tank. Depending on the upper construction , the unit can be extended to 80m². All wetted parts are made of stainless steel. Upon request the upper construction is also available in stainless steel. Each plant can be supplied with weighing device and fully electric drive. Thus, we keep a customized solution for every agricultural- and energy farmer.

Equipment variations and accessories

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BIOMIXER access ladder

For a good and above all safe view into the BIOMIXER, a galvanized, anti-slip ladder is available.

 

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Automatic lubrication

In order to automate the lubrication procedure, we offer a simple and cost convenient process for centralized and automated lubrication process.

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BIOMIXER controll pannel

To control the dosing system we offer customized switchgear. In conjunction with the corresponding weighing computer, the dosing systems can be operated independently.

 

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BIOMIXER Cover

To reduce emissions and effects of the weather, the BIOMIXER can be equipped with a hydraulically operated cover. The cover is a robust stainless steel construction in segmental construction. Optional the operation of the cover via a radio remote control can be implemented.

 

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Front-end drainage opening

Material can also be withdrawn via a front-end drainage opening with shut off valve. The slide valve can be operated both mechanically as well as hydraulically.

 

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BIOMIXER maintenance opening

On the facilitation of maintenance operations, we offer an optional inspection opening in the container sidewall.

 

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Overflow protection

In order to prevent the substrate to pass behind the container construction, special stainless steel segments may also be mounted on the top of the BIOMIXER (only possible for devices without a cover).

 

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Weighting system

For an accurate control of the loading capacity we focus on shearing force or pressure sensors. Different display units, optionally coupled with a well-readable, alphanumeric display with double-row LEDs, provide high usability and a simple programming of the optimal dosage quantities. For the further processing of the data both analog signal outputs as well as Profibus interfaces can be be provided.

 

Details


Biomixer Type 30/2M with top loading

Biomixer Type 30/2M with top loading

Product gallery

Produktbilder:

Contact


Konrad Pumpe GmbH

Schörmelweg 24
48324 Sendenhorst

Tel: +49 (0) 25 26 / 93 29 -0
Fax: +49 (0) 25 26 / 93 29 - 25

Email: info@pumpegmbh.de
© Konrad Pumpe GmbH 2014